Single Jersey Fabric Knit Machine (Open Width – Four Tracks) PLT3

Textile Head

Cylinder

Mounted on an oil immered bearing ring, to guarantee the necessary prescision in long time work.

Needles

Groz-Beckert

Sinkers

Kern Liebers

Closed Track Cylinder Cams

±0.5 mm standard excursion for high velocity (without unwanted spikes). The Ø 30″ inch machine can normally work with Lycra at 30 / 35 rpm.

Cam Boxes

Cast iron for better quality, dimensional stability, vibration abetment, guarantees efficiency over the years and it does not deform or squeeze in the solicited areas.

Stitch Length

Adjustable on each feed with a high precision micrometric register.

Plate Carrying Sectors

Operator friendly centralized adjustment of the stitch length (without blocking screws of the system). High precision (1/100) comparator for the movement control.

Yarn Feeder

The machine is equipped with Zirconium feeders.The black color is ideal for optimal yarn visibility.
Zirconium guarantees a long lifetime before being damaged by yarn rubbing.

The feeder is with three holes for a separate yarn control.

Allows the production of an excellent quality plated jersey (Vanisê)

Allows the production with there different yarn contemporary.

Allows the production of there thread plated jersey (Trivanisê).

Sinkers Ring

The profile of the sinker’s cams is optimized to allow production of plated jersey with Lycra and high speed working angles.The sinker ring and the relative cams work suspended over the cylinder, which they never contact avoiding dangerous friction.

Cylinder

Built using the most advanced and precide technologies.The needle housing are formed by tempered steels sticks with high hardness, fluency and mounted with micrometric precision.
The sinkers housing are obtained with micrometric precision in tempered steel rings with high hardness and fluency to guarantee a long lifetime.

Ergonomics

The project of the machine has been realized keeping in the highest consideration the needs of the operator.

• Ease of accesss to the needles and yarn feeders.
• High visibility of the needle, sinker shape and the area of the knitting formation.
• Ease of access to all the adjustments.
• Limited feeder ring height from the ground.
• Step layout of the feeder rings.
• Continuous electronic speed adjustment.
• Centralized stitch length adjusting system.

Positive storage feeder adjustment from the exterior.

All the non green painted parts of the machine are treated in a special way with “Opaque Chemical Nickel Plating” which guarantees no oxidation.

 

Diameter	26″ inch	28″ inch	30″ inch	32″ inch	34″ inch
Gauge	14 ~ 40
Feeds	78	84	90	96	102
Speed (rpm)	35	35	35	28	28

Standard Equipment

• Navigator Memminger Iro control device
• Electronic speed control device
• Positive storage feeders
• Yarn creel with aluminium tubes
• Automatic lubrication
• Centralized stitch length adjusting system
• One shift rev. counter
• Self cleaning system
• Automatic cleaning device at the end of each roll
• Air distributor
• Scanner
• Three thread plated yarn guides (Trivanisê)
• Two closed cam tracks, suitable for the production of Jersey Fleece ad pique.

Optionals

• High legs frame (Roll diam, up to 75 cm)
• Footboard for high legs frame.
• Lycra feeding system.
• Cam for four tracks.
• Self threading yarn creel.

Electrical Specification

Electric equipment with Navigator Memminger Iro device for complete management for all the functions, with possibility to export and store production date.

Inverter

Excellent quality, well dimensioned: 5.5 kW (7.5 HP)

Main Electrical Motor

Well dimensioned 5.5 kW (7.5 HP)

Electric Cabinet

Excellent vention for optimal temperature control.

Electric Cables

Separetely wired from the machine for easy maintenance.

Safety

In case of danger, the Emergency button shuts down the machine and the electrical system (CE compliant).

Signaling Lights

Colored lights indicate different stopping cause.

Morning Timer

Prevents the machine start up at maximum speed before a warm up cycle (according to the operator settings).

LFA Monitor

Electronicy yarn consumption measuring device, up to 5 tracks (LFA: Lenght of Absorbed Yarn for each cycle of the machine).

Scanner

Identifies various types of defects in the fabric, and allows for automatic mahine stop.

Data Collection

Posibility to connect a PC in an easy way.

Cleaning

Automatic Cleaning

Allows manual operation of the machine for inspection.

Cleaning Cycle

At the and of the roll (automatic and adjustable) keeps the textile head, needles and sinkers perfectly cleaned.

Fans

Powerful fans on the cylinder and feeding rings (the assure an optimal cleaning of yarn and feeders during production). They can be used also during machine down time to avoid lint accumulation.

Fans Rotation

Engine controlled, guarantees constant speed.

Timed Air Blast

Allows perfect cleaning of the yarn guides avoiding obstruction with cotton dust/lint.

Frame

Manual Control

Allows manual operation of the machine for inspection.

Protection Gates

CE compliant for maximum operator security (the machine can not be operated with out complte closure of all gates).

Safety

Device for automatic machine shuts down in case the fabric falls underneath the take-down.

Working Group of the Positive Storage Feeders

Takes motion directly from the cylinder ring without unwanted movements.Adjustable from the exterior, for ease of use.

Interchangeable noiseless synthetic gears.

Safety device for the production carter closing.

Lighting

Textile head illuminated by high efficiency, and low consuption fluorescent lights.

Lubrication

Pulsonic 5.2 Pump

Memminger Iro oil system lubrication without fog formation. Very low air consumption for lubrication.

Open Fabric Take-down Features

Maximum Fabric Width

2.300 mm
Maximum Fabric Roll Diameter

Ø 412 mm

 

The fabric take-down works with only mechanical movements. There are no electrical or electronic parts that can be damaged by dirt or humidity.

It has motorized rubber bars (Black) that allow to achieve a low fabric tention.

The fabric obtained with this take-down has double the height compared to the one, obtained with the same tubolar machine, with the same characteristics of weight, both in the middle and on the sides of the fabric roll.

The unroll of the side of the fabric is guaranteed by tuneable, (both in the power and direction), air streams.

The opening of the fabric is guaranteed by high efficiency ceramic blade, that does not loose its sharpness in time.

Possibility to use the machine in tubolar mode with a simple and quick action on the take-down.

 

Machine Weight (26″ inch – 34″ inch)

2950 kg

Electrical Power Installed

6,5 kW

Compressed Air Consumption

280 lt/min

Working Pressure (Air)

6 Bar

Acoustic Pressure

82,3 dB(A)